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In the demanding world of mining, equipment is constantly exposed to abrasive slurries, corrosive chemicals, and 24/7 duty cycles. At Kerte Filter Press, we understand that a filter press is a signifi...
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In the demanding world of mining, equipment is constantly exposed to abrasive slurries, corrosive chemicals, and 24/7 duty cycles. At Kerte Filter Press, we understand that a filter press is a significant investment. Proper maintenance is not just about preventing breakdowns; it is about ensuring peak performance and extending the operational lifespan of your machinery in the toughest conditions.
1. Rigorous Cloth Management
The filter cloth is the heart of the filter press. In mining, fine particles can quickly blind the fabric, increasing cycle times and moisture levels.
The Secret: Implement an automated high-pressure washing system. Regularly inspecting for holes and ensuring proper alignment prevents "blow-outs" that can damage the filter plates.
2. Hydraulic System Integrity
The hydraulic unit provides the massive clamping force required to seal the plate pack. Contamination is the enemy here.
The Secret: Conduct monthly oil analysis. In dusty mining environments, even microscopic silica particles can erode pump seals. Keeping the hydraulic fluid clean and at the correct temperature ensures the filter press maintains a perfect seal.
3. Plate Pack and Structural Care
High-pressure filtration exerts immense stress on the frame.
The Secret: Regularly clean the side rails and ensure the plate shifting mechanism is lubricated. Misaligned plates are the leading cause of frame fatigue and leakage.
4. Corrosion Protection
Mining environments are often acidic or saline.
The Secret: Kerte recommends specialized protective coatings for the steel frame and stainless steel cladding for critical components. Promptly touching up scratches prevents deep-seated structural corrosion.