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In the solid-liquid separation process of mining operations, companies consistently face a triple dilemma: meeting environmental requirements while addressing the technical challenges of difficult fin...
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In the solid-liquid separation process of mining operations, companies consistently face a triple dilemma: meeting environmental requirements while addressing the technical challenges of difficult fine-grained tailings filtration and high filter cake moisture content. Furthermore, they must balance initial equipment investment with long-term operation and maintenance costs.
KERTE has been deeply engaged in the mining filter press industry for many years. With a core focus on "precisely matching needs and strictly controlling lifecycle costs," it has developed a filter press and accessory system that combines performance advantages with economic value, becoming a preferred solution for improving quality and efficiency for small and medium-sized mines.
1. Key Performance Parameters Precisely Matched to Mining ConditionsFlexible Processing Capacity: Customizable models based on tailings slurry concentration (250-400g/L) and average daily discharge volume, with filtration areas ranging from 8-500 square meters and processing capacities ranging from 10 tons/hour to 200 tons/day, with a 10%-20% margin reserved to accommodate production fluctuations. For example, the KMZ-100 chamber filter press is suitable for treating medium-sized copper mine tailings, with an average daily processing capacity of up to 1,500 cubic meters, fully meeting the needs of continuous production.
Deep dehydration significantly reduces costs: Utilizing "high-pressure pressing + diaphragm secondary extrusion" technology, the operating pressure can reach up to 3.0 MPa, reducing the filter cake moisture content to 8%-14%—a 6-12 percentage point reduction compared to traditional belt filters. This reduces the transportation cost per ton of filter cake by over 40%, and the dry stacking footprint by 30%.
Customizable, wear-resistant and durable materials: For complex materials such as acidic tailings and highly abrasive slag, the standard configuration includes acid-resistant polypropylene (PP) filter plates and wear-resistant nylon filter cloth. For high-corrosion scenarios, stainless steel filter plates can be upgraded, extending the service life by twice that of cast iron plates and reducing annual replacement costs by 50%.
2. Intelligent Configuration: Choosing Trade-Offs, Rejecting Feature Premiums
KERTE adheres to "pragmatic intelligence" to avoid inflated costs caused by redundant features: The basic model is equipped with an automatic plate pulling system, reducing labor requirements by 60%; the advanced model offers optional automatic filter cloth cleaning and operating status warning modules, increasing equipment availability to over 95% and reducing operation and maintenance costs by 20% compared to full-featured models. Field data shows that after adopting KERTE's intelligent filter press, an iron mine saved 12,000 yuan in monthly labor costs and reduced equipment downtime from 8 hours per month to 1 hour per month.
3. Core Accessories: Original Quality, Enhanced Cost-Effectiveness
Accessories are the "capillaries" of a filter press's efficient operation. KERTE has established a comprehensive line of original accessories, offering high compatibility, long life, and low prices to break the industry's "accessories cost more than the filter press."
Choosing KERTE: More Than Just Cost-Effective
With the acceleration of green mine construction, KERTE filter presses and accessories not only help companies control costs but also meet environmental compliance requirements through technologies like low-moisture filter cake and filtrate recycling. From selection consultation to after-sales maintenance, from the main unit to accessories, KERTE's comprehensive service chain ensures every investment generates tangible value.
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